diff --git a/nflg-wms-admin/src/main/java/com/nflg/wms/admin/controller/StructuralPackageOrderController.java b/nflg-wms-admin/src/main/java/com/nflg/wms/admin/controller/StructuralPackageOrderController.java
index 49e02cd4..9508cefc 100644
--- a/nflg-wms-admin/src/main/java/com/nflg/wms/admin/controller/StructuralPackageOrderController.java
+++ b/nflg-wms-admin/src/main/java/com/nflg/wms/admin/controller/StructuralPackageOrderController.java
@@ -3,10 +3,8 @@ package com.nflg.wms.admin.controller;
 import cn.hutool.core.collection.CollectionUtil;
 import cn.hutool.core.convert.Convert;
 import cn.hutool.core.lang.Pair;
-import cn.hutool.core.util.IdUtil;
+import cn.hutool.core.util.*;
 import cn.hutool.core.util.NumberUtil;
-import cn.hutool.core.util.RandomUtil;
-import cn.hutool.core.util.StrUtil;
 import cn.hutool.json.JSONUtil;
 import com.alibaba.excel.EasyExcel;
 import com.alibaba.excel.ExcelWriter;
@@ -982,14 +980,24 @@ public class StructuralPackageOrderController extends BaseController {
         VUtil.trueThrowBusinessError(supplierIds.size() > 1).throwMessage("订单必须属于同一个供应商");
         Long supplierId = supplierIds.iterator().next();
         
-        // 检查所有订单下的托盘是否都已打包且未发货
+        // 检查所有订单下的托盘状态
         for (Long orderId : orderIds) {
             List<WmsStructuralPackageOrderTray> trays = structuralPackageOrderTrayService.getList(orderId);
             VUtil.trueThrowBusinessError(CollectionUtil.isEmpty(trays)).throwMessage("订单" + orderId + "没有托盘数据");
             
-            // 检查是否有未打包的托盘
-            VUtil.trueThrowBusinessError(trays.stream().anyMatch(tray -> Objects.equals(tray.getState(), OrderState.Unpackaged.getState())))
-                    .throwMessage("订单" + orderId + "存在未打包的托盘");
+            // 获取该订单下所有已打包的托盘项，找出关联的托盘ID
+            List<WmsStructuralPackageOrderTrayItem> trayItems = structuralPackageOrderTrayItemService.getList(orderId);
+            Set<Long> packedTrayIds = trayItems.stream()
+                    .filter(i -> ObjectUtil.isNotEmpty(i.getTrayId()) && i.getTrayId() != -1L)
+                    .map(WmsStructuralPackageOrderTrayItem::getTrayId)
+                    .collect(Collectors.toSet());
+            
+            // 检查是否有已关联托盘项但未打包的托盘
+            boolean hasUnpackagedWithItems = trays.stream()
+                    .filter(tray -> packedTrayIds.contains(tray.getId()))
+                    .anyMatch(tray -> Objects.equals(tray.getState(), OrderState.Unpackaged.getState()));
+            VUtil.trueThrowBusinessError(hasUnpackagedWithItems)
+                    .throwMessage("订单" + orderId + "存在已关联物料但未打包的托盘");
             
             // 检查是否有已发货的托盘
             VUtil.trueThrowBusinessError(trays.stream().anyMatch(tray -> Objects.equals(tray.getState(), OrderState.InTransit.getState()) || Objects.equals(tray.getState(), OrderState.Received.getState())))
@@ -1024,13 +1032,22 @@ public class StructuralPackageOrderController extends BaseController {
                         .toList()
         );
         
-        // 将所有订单下的托盘状态更新为运输中
+        // 将所有订单下已关联托盘项的托盘状态更新为运输中
         for (Long orderId : orderIds) {
-            structuralPackageOrderTrayService.lambdaUpdate()
-                    .set(WmsStructuralPackageOrderTray::getState, OrderState.InTransit.getState())
-                    .eq(WmsStructuralPackageOrderTray::getOrderId, orderId)
-                    .eq(WmsStructuralPackageOrderTray::getState, OrderState.Packaged.getState())
-                    .update();
+            // 获取该订单下所有已打包的托盘项，找出关联的托盘ID
+            List<WmsStructuralPackageOrderTrayItem> trayItems = structuralPackageOrderTrayItemService.getList(orderId);
+            Set<Long> packedTrayIds = trayItems.stream()
+                    .map(WmsStructuralPackageOrderTrayItem::getTrayId)
+                    .filter(Objects::nonNull)
+                    .collect(Collectors.toSet());
+            
+            if (CollectionUtil.isNotEmpty(packedTrayIds)) {
+                structuralPackageOrderTrayService.lambdaUpdate()
+                        .set(WmsStructuralPackageOrderTray::getState, OrderState.InTransit.getState())
+                        .in(WmsStructuralPackageOrderTray::getId, packedTrayIds)
+                        .eq(WmsStructuralPackageOrderTray::getState, OrderState.Packaged.getState())
+                        .update();
+            }
         }
         
         return ApiResult.success();
@@ -1894,6 +1911,9 @@ public class StructuralPackageOrderController extends BaseController {
                 boolean hasDiff = request.getDiffList().stream()
                         .anyMatch(diff -> StrUtil.equals(diff.getMaterialNo(), materialQO.getMaterialNo()));
                 
+                // 更新托盘项的trayId
+                trayItem.setTrayId(tray.getId());
+                
                 // 解析二维码
                 if (CollectionUtil.isNotEmpty(materialQO.getQrCodes())) {
                     List<StructuralPackageMaterialQRCodeContentDTO> dtos = materialQO.getQrCodes().stream()
@@ -1924,6 +1944,9 @@ public class StructuralPackageOrderController extends BaseController {
                 }
             }
             
+            // 批量更新托盘项的trayId
+            structuralPackageOrderTrayItemService.updateBatchById(trayItems);
+            
             // 更新托盘状态为已打包
             VUtil.trueThrowBusinessError(!structuralPackageOrderTrayService.lambdaUpdate()
                     .set(WmsStructuralPackageOrderTray::getState, OrderState.Packaged.getState())